With nearly 30 years of industry and consulting experience in Lean Transformation, Operational Excellence, Continuous Improvement, Plant Management and Project Management. John is highly data driven and skilled at developing and coaching cross-functional teams to execute programs that drive Lean Transformation. John possesses a Continuous Improvement mindset and has led numerous Lean Transformation Programs. John is an accomplished Lean Business System and Operations career spanning over three decades. Known for expertise in Lean manufacturing, operations management has consistently led Lean transformative initiatives within businesses ranging from several million to several billion dollars in revenue.
Select experiences from his career include:
- Director of Lean Business System Continuous Improvement for $8 Billion Industrial products and Automotive supplier manufacture responsible for the Lean Transformation of Eight Plants in North America and Europe with a combined revenue of $865 million
- Lean Leader and member of executive team that led a Lean transformation of a poor performing plant to the most improved plant in North America.
Achieved 95% On Time Delivery to Customer Request Date, 80% past due reduction and 25% reduction in inventory by implementing one part/one location, Visual Daily Management, going to GEMBA and electronic Kanban. - Utilizing Lean business system methodologies Improved KPI’s – on time delivery 72% to 92%, reduced inventory 25%, Reduced Past Dues from 13 million to 1 million in 9 months. Increased profit by 5% at a $175 million dollar revenue plant
- Merged $12M Linear Actuator business and acquired $13M Brake business integrated into a business without increasing footprint, increase revenue from $85 million to $110 million, 36% gain in Productivity, organized into three strategic Value Streams
With a solid educational background, including a Masters of Science in Management from Rensselaer Polytechnical Institute and a Bachelor of Science in Mechanical Engineering from University of Rhode Island, Lean Certification from University of Michigan. John combines academic rigor with practical expertise in driving operational excellence. Overall, John is recognized as a leader in Lean Transformations enhance operational efficiency and implementing Toyota Production System Principles.
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University of Michigan
Lean Certification -
Rensselaer Polytechnical Institute
M.S. -
University of Rhode Island
B.S.
The Middle Market Business Transformation Experts